Ingenix Robotics
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INRX-7
Welding Cell for Steel Fabrication

    Welding Cell for Steel Fabrication

Solve the welder shortage. Stabilize weld quality. Increase throughput. We make robotic welding for I-beams and typical steel structures accessible to small and mid-size fabricators.

BEAM
WELDING

Custom Fit

Configure Your Cell

Input your max product dimensions to find the perfect track length and robot model.

Required Track13.5 m
Affects robot model recommendation (Reach & Workspace).
Beam 12m
Robot Carriage
Track: 13.5m
*Visualization represents relative scale (Max 24m)
Matches Found
OPTIONS Modular Add-ons

Additional Automation Options

Customize your cell with these powerful modules to maximize throughput and data visibility.

Multi-Robot Sync

Multi-Robot Sync

Extra robots on the same track.

Beam Rotators

Beam Rotators

Automatic positioners.

1 AXIS Positioner

1 AXIS Positioner

A single-axis positioner that rotates frames.

2 AXIS Positioner

2 AXIS Positioner

A dual-axis positioner that tilts and rotates components

The Challenge

Why Fabricators Need Automation

Shortage of Talent

Difficulty attracting and retaining qualified welders in a shrinking labor market.

Inconsistent Quality

Weld quality fluctuates due to human factors, fatigue, and varying skill levels.

Production Bottlenecks

Welding becomes the bottleneck while cutting and fitting processes run faster.

Planning Risks

When orders spike, relying solely on manual capacity makes planning hard and risky.

Our Mission

To increase plant efficiency without proportionally increasing headcount. We solve the structural welder shortage by automating the heaviest and most monotonous tasks, delivering consistently high quality from project to project.

Our Values

  • Practical solutions for heavy-duty shop conditions
  • Ease of use: No robot programming expertise needed
  • Transparent economics & ROI tools
  • Partnership from concept to production

Seamless Integration

33%
Manual Assembly
Load & Transfer
Auto-Scan & Weld
Industrial Background
Core Technologies

Built for Steel Structures

Combining an industrial 6-axis robot on a floor-mounted track with dedicated software.

Work from 3D Model

System reads the beam model, automatically identifies weld seams, and generates trajectories.

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Adaptive Weld Tracking

Sensors help the robot find weld starts and compensate for gaps and geometry deviations during welding.

No Robot Programming

Operator selects product type and welds, then starts cycle. No need to teach dozens of points manually.

Floor-Mounted Track

Robot welds beams on both sides of the rail. Especially effective for long I-beams.

Minimal Downtime

Dual-zone setup means the cell works with very short pauses between cycles.

Closer to You

Service & Support

Ingenix Robotics provides remote and on-site support for European projects, including installation, commissioning, training, and troubleshooting.

With field support positioned in Central Europe, we can respond faster during critical project stages and help customers launch production with less delay.

Installation & Commissioning
Operator Training
Support Inquiry
Field Support Ready

European presence
for faster response.

Our localized field support drastically reduces travel times, ensuring your robotic cell is back online and generating value without prolonged overseas delays.

Background

Tailored Industries

Discover how automation solves specific challenges in your sector.

Structural Steel

Structural Steel

Columns, beams, frames, trusses for buildings.

Analysis

Structural Steel

Robotic welding dramatically improves consistency and throughput for structural-steel fabricators. By reducing manual variability, plants achieve higher quality and independence from labor shortages.

Bridge Components

Bridge Components

Precision, heavy-duty welding for large geometries.

Analysis

Bridge Components

Bridge manufacturing demands flawless repeatability. Automation ensures stable weld quality on large, complex geometries while significantly lowering production time and rework rates.

Recommended Solutions:

Crane Beams

Crane Beams

Long, continuous welds with strict safety requirements.

Analysis

Crane Beams

Robotic welding maintains perfect repeatability across long cycles, helping manufacturers increase reliability and scale production with minimal operator involvement.

Recommended Solutions:

Machinery Frames

Machinery Frames

Accurate, uniform welds across complex frames.

Analysis

Machinery Frames

Machinery frames often involve thick materials and multiple passes. Robotics ensures accurate, uniform welds, improving durability and reducing overall production costs.

High-Mix Plants

High-Mix Plants

Fast adaptation to varying part geometries.

Analysis

High-Mix Plants

Flexible robotic welding allows fast adaptation to varying part geometries, helping plants stabilize throughput and maintain quality even with low batch sizes.

Recommended Solutions:

Why Invest Now? 3x Output.

In manual welding, true arc-on time is usually only 25% (approx. 120 min) of the shift due to positioning, fatigue, and breaks.

With a robotic cell, arc-on time reaches 60% (288 min) or more. Combined with higher travel speed, the output difference is massive.

Daily Production Impact:

48m vs 144m weld seam per shift

Weld Seam Output (Meters / Shift)

Based on 8-hour shift comparison

Manual WelderIngenix Robot48 m144 m
Manual: 0.4 m/min @ 25% eff.
Robot: 0.5 m/min @ 60% eff.

Interactive ROI Calculator

Calculate exactly how many months it will take for the robot to pay for itself based on your current labor costs.

Calculate Payback Period

Start Your Automation Journey

Ready to transform your production line? Our engineers are ready to analyze your needs and propose a custom robotic solution.

Location

Almaty, Kazakhstan

Call Us Now

+7 706 819 61 10

Mon-Fri, 9am - 6pm

Send a Request

info@ingenixrobotics.com

Write Us