Ingenix Robotics
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Ingenix Solutions

Robotic Welding Cell
for Welded Beams

Designed for automatic assembly and welding of variable geometry beams (I-beams, H-beams, box beams, trusses). The system replaces manual stations while preserving the flexibility required for small- and mid-series production.

Variable Geometry

Handles diverse beam types without manual reteaching.

Labor Optimized

Reduces dependency on skilled manual welders.

Production Flexibility

Ideal for project-based manufacturing.

What the cell performs

Beam positioning and alignment
Multi-pass welding execution
Automatic trajectory generation
Repeatable weld quality control

Technical Characteristics

  • Industrial Welding Robot7–9 axes configuration
  • Extended Work EnvelopeExternal positioning axes matched to beam size
  • Adaptive Software LayerInstant trajectory generation from 3D data
  • Optional 3D ScanningGeometry validation if no reliable 3D model exists

"The system is not tied to a single beam size and does not require manual reprogramming for each project."

Engineering Advantages

Why leading structural steel fabricators switch to robotic cells.

Stable Weld Geometry

Independent of operator skill or fatigue.

Reduced Setup Time

Rapid changeover between different project types.

Predictable Cycles

Consistent output allows for accurate production planning.

Scalable Architecture

Future-proof design ready for further automation.

Is this solution right for you?

When it makes sense

  • Annual beam volume > 500 tons (40t/mo)
  • Repetitive welding operations involved
  • Labor shortage or quality stability issues
  • Existing use of 3D models (Tekla, .STEP, .IFC)

When it does NOT make sense

  • One-off fabrication with zero repetition
  • Very low annual production volume
  • Plants without any digital design data

Integration Options

The robotic cell is flexible enough to fit your current workflow layout.

01

Standalone

Independent welding station

02

Semi-Automatic

Part of a larger production line

03

Hybrid

With manual upstream/downstream ops